A Vial Filling Line is a machine that is used to fill various kinds of vials. It can be a machine that is used to make different kind of pills or drugs, or it can also be a machine that is used to create different types of vaccines. The line can be a Inline Vial filling line, a Compact line, or an Automatic vial filling machine.
What is the Cleaning Procedure of Vial Filling machine?
Having a good cleaning routine for your liquid filling line is important. It can prevent a lot of costly breakdowns and errors in production.
A simple but efficient process is known as Cleaning in Place or CIP. In this process, the filling machine is cleaned manually or automated to avoid contamination of the product. While it is possible to use a CIP system in other industries, the beverage industry uses this process the most.
A CIP system can be helpful if you run a lot of products through a single filling machine. Using CIP, you can avoid contaminated water and save time. However, it is important to make sure that the protocol has been validated for efficiency.
A cleaning routine that meets industry standards can help extend the life of your liquid filling line. By following a proven procedure, you can also save on maintenance costs.
What is the Operation of Automatic Vial Filling Machines?
Automatic vial filling machines are used to fill liquid items in vials. These machines are used for the production of drug products. The liquids can be in various forms such as pastes, fluids, and prefilled needles.
The operation of a vial filling machine is simple. The first step is to load the liquid vials into the machine. The nozzle is attached under the vials. When the vials are placed on the conveyor, the nozzle starts filling them.
After the filling process, the vials are labeled and packaged. A quality control team checks the packaging for contamination. This helps in preventing empty vials and ensuring consistent results.
The filling process is automated so that the end user can easily adjust the production rate. It also records the tare weight of the container.
Inline Vial Filling Line
The Inline Vial Filling Line is a great way to get your product out the door in a jiffy. This machine comes with a number of useful features, including a chain conveyor, it’s one of the more affordable inline liquid filling machines on the market. While you are at it, consider adding the optional Ionized Water Spray Bottle Cleaner, to keep your bottles in tip top shape.
Compact Vial Filling Machine
The compact vial filling line is suitable for liquid products and lyophilized goods. It is designed for pharmaceutical and bio-pharmaceutical industries. During the process, the vials are sterilized, dehydrated and filled.
The machine is capable of handling vials ranging of different capacities. It is an ideal solution for injectable glass and aluminum vials. It has the capability of sealing plastic press-fit closures to maintain product quality.
A single-disc sealing principle is used to close the vial. The vials are placed on an adjustable disc and then closed by a non-slip closing disc.
The vial filling line is equipped with a peristaltic pump for liquid products. This enables the operator to input the desired filling volume directly. There is also an optional servo system that can be used to drive the filling pump.
The Bottom Line
A vial filling line can help a pharmaceutical company to increase production quickly. The filling of vaccines requires the washing of vials, filtration, and sterilization. These steps are often performed manually. Alternatively, the filling line can be automated. Also, these machines offer sterile fill operations for critical care medications, as well as biologics.
