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Automatic Ampoule Sticker Labeling Machine
Automatic Ampoule Sticker Labeling Machine is uses for the labeling of filled & sealed glass ampoules. This rotary labeling machine is compact model uses very less space due to its rotary structure. High Speed Automatic Ampoule Labeling Machine labels 1ml to 20ml glass ampoules with maximum speed of 120-300 ampoules per minute. Machine complies as per current good manufacturing standards.
Operation of Automatic Ampoule Sticker Labeling Machine
The filled ampoules to be load on conveyor which feed ampoules to the feed worm. Feed worm can pass the ampoules to the star wheel which carry the ampoules towards labeling and rotate. During the rotation the label applicator is release the label which is mounted on top plate. Label release end is aligning with the rotary star plate where the sensor is given to sense the ampoule and release the label. Once label is released the ampoule is passed through label pressing device which align with the rotary star plate. While the passing of ampoule from pressing device, it will be rotated and stick the label on the ampoule. Once it passed through the same it is collected to the collection tray which is mounted on the top plate of the machine.
Automatic Ampoule Sticker Labeling Machine Label Applicator:
The basic function of the Label Applicator is to release and stop the label and wind the empty roll according to the command of sensors. Label applicator device has a servo motor which rotates and stops according to the sense of the sensors. There are two sensors One is product Sensor Which starts the servo on sensing of product. Whereas second one is Gap Sensor which stops the servo once a label released. During the operation there is a facility to print the label during the period of servo stops. Label Applicator has a facility to mount the printer. During the function of labeling operation printing can be done on the label.
Technical Specification of Automatic Ampoule Sticker Labeling Machine
| Model | PASL-300 |
|---|---|
| Production Rate | 120-300 Ampoules/Minute |
| Ampoule Diameter | 10mm to 18mm |
| Ampoule Height | 50mm to 105mm |
| Label Length | 20mm to 50mm |
| Label Width | 15mm to 60mm |
| Power Specification | 0.5 H.P. |
| Electrical Characteristics | 230 Volts, Single Phase 400/750W Servo Motor with encoder |
| Overall Dimension | 1250mm (L) x 1100mm (W) x 1100mm (H) |
Salient Features of Automatic Ampoule Sticker Labeling Machine
- S.S. 304 Constructions.
- Accurate label placement.
- PLC Control
- Full Pharmaceutical security package system.
- Secondary Pressing unit.
- Any kind of printing device can be accommodated with machine.
- Imported Gear Motor for Conveyor & Pressing unit.
- Imported Gear Box for Conveyor & Pressing unit.
- A.C. Frequency Drive for main drive.
- In built Speed Indicator & Counter.
- Servo Motor with Controller.
- Germany / Japan Make Sensor for Label & Container.
Automatic Ampoule Sticker Labeling Machine Utility Requirement:
| Electrical supply | 1 HP/ 3 Phase + Neutral + Earthing |
|---|---|
| Air Pressure | Not Required. |
FAQs about Automatic Ampoule Sticker Labeling Machine
The Automatic Ampoule Sticker Labeling Machine is designed for the labeling of filled and sealed glass ampoules. This machine is especially suitable for labeling glass ampoules ranging from 1ml to 20ml. Its compact rotary design allows it to occupy minimal space while delivering high-speed performance. The machine can label between 120 to 300 ampoules per minute, adhering to current good manufacturing standards.
The operation of the Automatic Ampoule Sticker Labeling Machine involves several precise steps. Filled ampoules are loaded onto a conveyor, which feeds them to the feed worm. The feed worm then passes the ampoules to a star wheel, which carries and rotates the ampoules towards the labeling area. As the ampoules rotate, the label applicator releases the label, aligned by a sensor with the rotary star plate. The label is then applied to the ampoule as it passes through a pressing device, ensuring secure attachment. Finally, labeled ampoules are collected in a collection tray mounted on the machine’s top plate.
The Label Applicator in the Automatic Ampoule Sticker Labeling Machine plays a crucial role in the labeling process. Its primary function is to release and stop the label and wind the empty roll based on sensor commands. The device is equipped with a servo motor that operates according to sensor signals: the product sensor starts the servo motor upon detecting an ampoule, while the gap sensor stops it once a label is released. Additionally, the Label Applicator can accommodate a printer for printing labels during the labeling operation, which can be done when the servo motor stops.
The Automatic Ampoule Sticker Labeling Machine has specific utility requirements to ensure optimal operation. It requires an electrical supply of 1 HP with a 3 Phase connection, along with neutral and earthing. Importantly, no air pressure is required for the machine’s operation, simplifying its utility needs and maintenance.
The Automatic Ampoule Sticker Labeling Machine stands out as a reliable choice for ampoule labeling due to its advanced features and robust construction. Its compact, rotary design ensures efficient use of space while delivering high-speed labeling capabilities. The precise label placement, controlled by a sophisticated PLC system, ensures consistent quality. Additionally, the integration of a secondary pressing unit and the ability to accommodate various printing devices make it versatile for different labeling needs. The machine's construction from S.S. 304 and the use of high-quality imported components further enhance its durability and reliability, making it a dependable choice for pharmaceutical labeling applications.
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