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Automatic Rotary Tube Filling Machine
Automatic rotary tube filling Machine is precision built on sturdy welded SS frame completely enclosed in stainless steel sheet and doors are providing to facilitate the servicing of machine.
Operation of Automatic Rotary Tube Filling Machine
Tubes are arrange in hopper, From hopper one by one tubes comes in Autoloader by viper, Autoloader load tubes one by one from hopper to cup holders, After pick up of tubes tube goes to “I” Mark station in which tube positioning with the help of color marks sensor, After tube position tube comes to filling station in which tube filled desired quantity, After Filling tubes comes on hot air section in which tube heat after heat tube moves in coding section in which tube coding done After coding tube moves in cutting devise in which trimming process done after cutting tube moves in ejection section in which tube ejected in the conveyor or in box & You will get complete finishing tubes
Technical Specification of Automatic Rotary Tube Filler Machine
| Model | PTF-30 | PTF-60 |
|---|---|---|
| Output (Cycle/Min) | 30 to 40 | 60 to 80 |
| Direction of Movement** | Left to Right Rotary | |
| No. of Sealing Head | 1 | |
| Electric Specification** | Main Motor & Heater | 7 kW / 415 Volts / 50 Hz. |
| Change parts required | (A) Tube holder (B) Nozzle |
|
Automatic Rotary Tube Filler Machine Input Specifications:
| Tube Specification | Diameter** | 16 mm to 40 mm ***(Laminated Tube) 10 mm to 40 mm ***(Aluminium Tube) |
|---|---|---|
| Height** | 80 to 205 mm |
Note: * Depends on tube size and fill volume size.
** We can supply as per customer requirements.
*** With help of change parts.
** We can supply as per customer requirements.
*** With help of change parts.
Salient Features of Automatic Rotary Tube Filling Machine
- Filling accuracy +/-1% of filling weight.
- No Tube No Filling arrangement.
- SS304 air lined pre-finished body.
- Single motor synchronizes platform turret.
- Adjustable height with Screw Up down plate movement
- Adjustable Sealing pressure.
- Low noise level, low power consumptions.
- SS cladding or hard chrome plated of all exposed parts to ensure long life and resistance against corrosion.
- Synchronized A/C drives to synchronize,
Automatic Rotary Tube Filling Machine Utility Requirement:
| Electrical supply | 3 Phase + Neutral + Earthing |
|---|---|
| Electrical load | 7 kW - 10 kW |
| Compressed Air Pressure Required | 6 Bar Max. |
FAQs for Automatic Rotary Tube Filling Machine
Parth Engineers & Consultant's Automatic Rotary Tube Filling Machine is distinguished by its robust stainless steel construction and precise engineering. It is designed to ensure durability, easy maintenance, and reliable performance. The machine's features include a single sealing head configuration, +/-1% accuracy in filling weight, and a No Tube No Filling Mechanism to prevent wastage. It also incorporates adjustable sealing pressure and height settings, synchronized AC drives for energy efficiency, and SS304 air-lined pre-finished body for corrosion resistance.
The operation of the Automatic Rotary Tube Filler Machine begins with loading tubes into a hopper, from where they are fed individually into an autoloader. The autoloader places the tubes into cup holders, aligning them precisely using a color marks sensor at the "I" mark station. Subsequently, the tubes move to the filling station where they are filled with the desired quantity of product. After filling, the tubes undergo heating in a hot air section, followed by coding and trimming in dedicated stations. Finally, the sealed tubes are ejected onto a conveyor or into boxes, ensuring a complete finishing process.
The Automatic Rotary Tube Filling Machine is available in models such as PTF-30 (30 to 40 cycles/min) and PTF-60 (60 to 80 cycles/min). It operates with a left-to-right rotary movement and requires 7 kW / 415 Volts / 50 Hz for main motor and heater operations. The machine supports tube diameters ranging from 16 mm to 40 mm (for laminated tubes) and 10 mm to 40 mm (for aluminum tubes), with heights ranging from 80 mm to 205 mm. Change parts like tube holders and nozzles can be customized as per specific production requirements.
To operate efficiently, the Automatic Rotary Tube Filling Machine requires a 3 Phase + Neutral + Earthing electrical supply, with an electrical load ranging from 7 kW to 10 kW. It also necessitates compressed air pressure of up to 6 Bar for certain operational functions. These utility requirements ensure optimal performance in sealing, filling, and finishing operations.
Choosing Parth Engineers & Consultant's Automatic Rotary Tube Filling Machine ensures enhanced productivity, operational efficiency, and adherence to stringent quality standards in tube filling applications. The machine's advanced features, robust construction, and precise engineering make it an ideal choice for pharmaceutical, cosmetic, and other industries requiring reliable and high-performance tube filling solutions. Contact us today to explore how our innovative machinery can elevate your production capabilities and meet your specific manufacturing needs seamlessly.
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