Tablet Filling Machine is a need for many designing companies in the fields of Pharmaceuticals, Biotechnological Plants, and Nanotechnology. In Tablet Filling Machines business there are many challenges, mainly two forces are encountered by the designers of this equipment: these forces are identification & product data collection, and machine maintenance. Identification is the process of building a database of all products required for manufacturing. This database is essential in the current Tablet Filling Machine market, as the product features various components that can be easily detected during the filling process. The main purpose of Identification is the production of quality products, it also helps the designing companies to maintain and track down components that may require replacement.
Product Data Collection depends upon the model of the Tablet Filling Machine, generally, it depends upon the size of the item being produced, its manufacturing process, its physical dimensions, and the number of steps it takes to produce the item. Identification of the item codes depends upon the type of Tablet Machine. This is generally true for all types of Tablet Filling Machines. The most common type of Tablet Filling Machine is the Direct Rotary Console, the next most common type is the Rotary Transfer Cartridge, followed by the Compressors. All other types of Tablet Filling machines depend upon these factors.
The Factors that determine the type of Tablet Filling Machine
Automation Grade: It is the level of automation attained during the production of the Tablet Filling Machine. It is a highly sophisticated production process, which helps in reducing waste and increasing the speed and accuracy of production. The process usually consists of the labelling of tablets according to their packing, number of tablet servings required, number of containers to be used, and batch number. This automated system is achieved through various steps like batch numbering, cross-docking, slot counting, filler selection, and many others.
Automatic capsules fillers: These are the automatic machines that package and label the tablets with the help of metal rollers. This automated system is generally utilized for mass tablet filling operations. Automated capsules fillers can be single or multi-use, automated depending on the requirements.
Touch screen tablets: The touch screen tablet filling machines are generally used to fill a small number of tablets. They are generally simple, economical, reliable, and high yield. The machine displays all information such as product identification, quantity, expiry date, net weight, and other information, with the simple user interface. Touch screen tablets are generally made up of touch-sensitive display panels for displaying product information, which aids in smooth operation.
Operating Procedure: The overall operating procedure of tablet filling machines is based upon several important factors. The manufacturing cycle starts with loading and drying the tablets in the hopper. Afterward, the tablets are placed in a gear-driven hopper, which releases the tablets automatically. The next stage is the labelling process, wherein various sizes of tablets are packed in containers according to the manufacturer’s specifications. The final stage is labelling and packaging of the tablets, which is considered the most important process.
