Automatic Servo Base Vial Filling & Stoppering Machine (Motion Filing)

Injectable Liquid Filling & Stoppering Machine (Servo Base)

Automatic Volumetric Liquid Vial Filling Machine works on volumetric principles with diving nozzles. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body, consists of S.S. Slat Conveyor, Reciprocating Nozzle with self-centering devices & SS Syringe. No vial No filling system arrangement is standard features of the machine. The main drive of the machine is controlled by Servo Motor and PLC.

Operation of Automatic Servo Base Vial Filling & Stoppering Machine (Motion Filing)

Liquid Filling Unit: (Syringe Assembly)

It works on the basic principle of filling the Injectable Liquid in duly sterilized vial, this consists of twelve Head Liquid Filling Syringes. The Main working Principal of Syringes like a piston, syringes consist of a Piston, Cylinder, Liquid inlet – outlet assembly and syringe fitting assembly. Syringes are mounted on filling head and it is working on reciprocating mechanism. The piston is fitted on the bottom side on top plate driven by servo drive. It works on the reciprocating mechanism, the cylinder fitted on the top side of the filling head. It reciprocating by servo mechanism. During one cycle piston suck the liquid from inlet nozzle and next cycle discharge the liquid. The stroke is adjusted by servo according to the fill volume.

Rubber Stoppering Unit

The rubber stoppering unit is mounted on the top plate of the machine. The basic principle of the stoppering unit is working on a vacuum base pick and place system. The rubber stopper is fed by the vibratory bowl which feeds the stopper in the correct position into the chute. The chute delivers the stoppers on the stopper holding plate. The stopper holding plate held the stoppers by vacuum and ran along the vial. During one position the vial is lifted up by the cam. During this up position, the stopper is pressed into the neck of the vial. After this operation, the vacuum gets released. This whole system is also suitable for half stoppering also.

Technical Specification of Automatic Servo Base Vial Filling & Stoppering Machine (Motion Filing)

Model	PHSFS-60	PHSFS-120	PHSFS-180	PHSFS-240
Number of head/Syringe	4	6	8	12
Output / Hour*	Up to 3000-14000*
Direction of Movement**	Left to Right
Fill Size***	1 ml to 50 ml, with help of change Parts
Power Consumption**	Main Machine	4.0 HP / 415 Volts / 50 Hz.
	Unscrambler	0.25 HP / 415 Volts / 50 Hz..
	Conveyor	0.25 HP / 415 Volts / 50 Hz.
	scrambler	0.25 HP / 415 Volts / 50 Hz.
	Stopper feeding bowl	300 watt magnetic coil
Height of Conveyor**	850 mm to 900 mm Adjustable
Machine Dimensions**	4200 mm (L) x 1200 mm (W) x 1700 mm (H)
Case Dimensions	4500 mm (L) x 1400 mm (W) x 2000mm (H)
Net Weight	2500 Kgs
Gross Weight	2700 Kgs

Automatic Servo Base Vial Filling & Stoppering Machine (Motion Filing) Input Specifications:

Round Shape	Ø 14 mm to Ø 52 mm*** ( vial) Up to 120 mm height. Suitable for 1 ml to 50ml vials.
Stopper	13 mm to 20 mm ***

Note: * Depends on Vial size.
** We can supply as per customer requirements.
*** With help of change parts.

Salient Features of Automatic Servo Base Vial Filling & Stoppering Machine (Motion Filing)

Servo base PLC Control
Volume control by PLC
±0.5 % filling accuracy on single dose.
Pre and post Nitrogen purging before and after filling
Suitable for 1 ml to 50 ml filling range.
Immediately stopper closing on vial after filling.
Suitable for Half stoppering also
Inbuilt scrambler and Unscrambler.
No Vial No Filling System.
“No Rubber Stopper machines stop “system.
Rigid vibration free construction for trouble free performance
S.S. 304 hairlined pre-finished body.
Minimum charge overtime, from one size to another vial or fill size.
Self-lubricating UHMW-PE guide profile for S.S. slat chain provides low friction wear surface, smooth and noiseless conveying.
Separate A/c drives for main motor & conveyor belt.
Safety guard for conveyor gearbox, motor and pneumatic cylinders.
Inbuilt protection against over current, voltage fluctuation, short circuit in A/c frequency drive.

Automatic Servo Base Vial Filling & Stoppering Machine (Motion Filing) Optional features

Inbuilt LAF
Acrylic cabinet.
Nitrogen Flushing
On line pre inspection system.
Float tank (Holding tank)

Automatic Servo Base Vial Filling & Stoppering Machine (Motion Filing) Utility Requirement:

Electrical supply	3 Phase + Neutral + Earthing
Electrical load	5.00 HP./ 3.7 KW @ 50HZ

FAQs for Injectable Liquid Filling Machine (Servo Base)

Can the Injectable Liquid Filling Machine handle viscous liquids?

Yes, the Injectable Liquid Filling Machine can handle a range of liquid viscosities. The precision syringe assembly and servo-controlled pumps allow for accurate filling of both low and high-viscosity liquids, ensuring reliable performance across different formulations.

What safety features does the Injectable Liquid Filling Machine include?

Safety features of the machine include an in-built protection system against overcurrent, voltage fluctuations, and short circuit in the AC frequency drive. It also includes safety guards for the conveyor gearbox, motor, and pneumatic cylinders, ensuring operator safety during production.

How does the Injectable Liquid Filling Machine ensure precise fill volumes?

The machine uses a PLC-controlled servo motor to adjust the stroke of the syringe assembly, ensuring precise fill volumes. This system allows for adjustments with an accuracy of ±0.5% on single doses, crucial for maintaining dosage consistency and compliance with pharmaceutical standards.

What kind of after-sales support is available for the Injectable Liquid Filling Machine?

Parth Engineers & Consultant offer comprehensive after-sales support including installation, training, technical support, and maintenance services as per company policy.